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Bosch presents assistance systems for industrial production at the Hannover Messe
The APAS assistant carefully grasps the metal part and hands it to its colleague. APAS is not a Bosch associate, but rather a robot that is part of Industry 4.0. Bosch is showing the technology at the Hannover Messe until April 28. In the future, machines will play a greater role in supporting production workers. “Thanks to digital connectivity and production assistants, daily industrial work will become easier, more productive, and safer,” says Dr. Stefan Hartung, member of the board of management of Robert Bosch GmbH, whose areas of responsibility include the Industrial Technology business sector. Collaborative robots such as the Bosch APAS assistant are already being used by automotive suppliers, carmakers, and consumer goods manufacturers.
Apart from the APAS assistant, Bosch is also exhibiting the APAS inspector in Hannover. The robot is able to detect whether the surface material of a work piece meets the necessary requirements. In this way, Bosch not only ensures consistently high levels of quality, it also allows workers to avoid tedious work steps. “Thanks to digital connectivity, many of the tasks what used to cost workers time can now be carried out quickly and simply. Industry 4.0 makes daily work in production much easier,” explains Stefan Aßmann, head of Connected Industry at Bosch, at a press conference ahead of the Hannover Messe.
Connected for more energy efficiency
Connectivity also helps make the working day easier: for instance, Bosch technology has connected more than 80 machines to one another at an Osram light manufacturing plant in Berlin. The Bosch Production Performance Manager (PPM) is at the heart of the Osram Ticket Manager. The system gathers machine data in real time and processes it further. What is more, employees can use an app to keep informed on the status of their machines at all times. This allows them to plan upcoming maintenance work or order replacement parts for machines more easily, and to monitor their machines more effectively.
Connectivity can also be used to optimize energy consumption. At its plant in Homburg, Germany, Bosch has reduced its energy costs by EUR 1.65 million per year thanks to Industry 4.0. To this end, all relevant machines have been connected to an energy platform that processes the data and presents it clearly. Thanks to pre-defined upper or lower limits, associates can immediately identify areas in which energy is unnecessarily consumed, or facilities that are underutilized. Bosch not only improves the energy efficiency of its own plants, it also offers its services to external customers. With intelligent connected solutions, Bosch can help its customers reduce their energy consumption by up to 25 percent.
More information in Industry 4.0 can be found here.
A community app that Bosch developed is making mobility more sustainable
With more than 12,000 new apartments, 5 million square meters of commercial space, and 3.5 hectares of parks and green spaces, the Shipyard Communities building project in San Francisco is very impressive. In 2015, the first families moved into their new homes in the former shipyard in the southeastern part of the city. At present, a new shopping and entertainment district is also being built – it will be home to many shops as well as a film and arts center. Despite a growing population, the new neighborhood will be a sustainability role model, in part thanks to technical innovations.
The Smart Community app, which Bosch helped develop, is at the heart of the new community. Users can access real-time information from their local community, for instance about where the shuttle bus is currently located, or with which local trains they can best reach their desired destinations. This encourages people to use public transit and thus contributes to reducing CO2 emissions.
At the same time, Bosch and its partners are also working on making sure that app users can drive their own vehicles more comfortably and efficiently. A connected parking guidance system aims to help drivers find the closest available parking spots. In the future, smart vehicles may even be able to park on their own. As a result, they will need less space and help make available parking spaces even more efficient.
The connected community in San Francisco is the first of many. With its own IoT cloud, Bosch intends to provide other cities with a platform that will help them exploit the opportunities that smart communities offer.
More information on the Smart Community app can be found here.
Bosch RoMulus research project will make small and medium-sized companies stronger
Multi-sensor systems are decisive to the success of Industry 4.0 applications. Today, both machines and components are increasingly equipped with intelligent sensor systems, and can thus provide information about their status at all times. On the basis of these data, production can largely organize itself.
The German sensor technology sector is dominated by small and medium-sized enterprises (SMEs). However, these companies cannot cover all of the elements required for the development and production of multi-sensor systems. For this reason, they depend on cooperation with semi-conductor manufacturers and research and development service providers. To support SMEs and make future cooperation easier, Bosch has entered into a partnership with ten other organizations, including the Fraunhofer Institute and Munich Technical University. Since the fall of 2015, these organizations have pooled their expertise in the “Robust multi-sensor technology for status monitoring in Industry 4.0 applications” (RoMulus) research project. Over the next three years, the project aims to simplify and accelerate the development of intelligent multisensor systems. The German Federal Ministry of Education and Research (BMBF) is supporting RoMulus with some 4.5 million euros as part of the IKT2020 funding program. This amount represents about 70 percent of the total required investment.
“RoMulus makes it possible to design and produce robust and energy-efficient multi-sensor systems at a low cost, also for small production volumes,” said Dr. Reinhard Neul of Robert Bosch GmbH. “This makes German manufacturers of sensor technologies leaders with regard to establishing an important technical basis for Industry 4.0.” As a driver of innovation, RoMulus is helping ensure that Germany remains competitive. At the same time, the project aims to strengthen the market position of small and medium sized companies in the sensor technology sector. As a result, these companies will in the future be able to offer their industrial customers tailored solutions at a significantly lower price.
With more than 100 Industry 4.0 projects, Bosch is also improving the energy and resource efficiency of its own production at locations around the world. This has had a positive impact on the company’s carbon footprint. Thanks to the real time analysis of production data, sources of error can be detected and eliminated at an early stage. At the same time, precise production ensures that inventory levels remain low. It also reduces the cost of transport, storage, and energy.
More information about RoMulus can be found here.
Experts name Bosch Germany’s most innovative company
In the current innovation ranking of Germany’s brand eins business magazine, Bosch has taken first place in three top-20 categories. The company was named Germany’s most innovative in the “Products and Services”, “Processes”, and “Corporate Culture” categories. BMW took second place, while Tesla Motors GmbH and Apple Germany occupied the third and fourth positions, respectively.
“We are very pleased to have done so well,” says Dr. Michael Bolle, President of Research and Advance Engineering at Bosch. “A high level of innovative strength is essential in our fields of business. This is why we invest time, knowledge, and money to build on it systematically.”
Last year, Bosch spent more than six billion euros on research and development. Of this amount, more than half was spent on products that make life more eco-friendly and safer. With its environment and safety portfolio, Bosch generated 40 percent of its sales in 2015.
This portfolio includes connected solutions across Bosch business sectors that improve energy efficiency, comfort, and safety: among them are the recently launched control system for buildings, the smart gas pedal, and the cloud-based warning signal for wrong-way drivers in connected vehicles.
Bosch’s systematic approach to ideas management is one of the reasons for its innovative strength. Associates at every Bosch location can make suggestions for improvement, for instance to optimize operations or increase product quality. In addition to its corporate suggestion scheme, the company also has a systematic approach to idea generation, which sees teams supported by specially trained coordinators.
Bosch is also a pioneer when it comes to work-time models. With the aim of improving work/life balance, the company carried out a number of projects in recent years – from part-time management to job sharing initiatives. Today, Bosch offers more than 100 work-time models and has made its family-friendly corporate culture part of its corporate guidelines.
The list of Germany’s most innovative companies is based on two online expert surveys. A total of 6,400 people were invited to provide their assessment. They included the representatives of companies that have won innovation prizes in the past, as well as senior executives with many years of industry experience. The survey asked respondents to select the most innovative companies among a list of 1,800 candidates.
More information on sustainable Bosch solutions can be found here.
Malaysian students develop creative sustainability concepts in a Bosch competition
With the slogan “Innovation around my campus”, Bosch Malaysia invited university students from across the country to take part in a competition in the fall of 2015. The students were asked to come up with ideas that would make the campus more sustainable and energy efficient. Teams from ten Malaysian universities submitted their suggestions, and the winner was recently announced.
Winner team: Interactsys from Mara Technical University.
A team of three from Mara Technical University (UITM) took first prize in the competition. Syahmi, Lina, and Naim developed a multifunctional smart bracelet that is connected to the university’s energy system. It can detect when a room is empty, and then turn out the lights and regulate the heating accordingly. At the same time, it can be used as a key card that allows the wearer to operate electrical appliances such as fans or lamps with hand signals. On the heels of their victory, the winners now have the opportunity to see their idea put into practice during an internship at Bosch Malaysia. Each of the winners has also received a cash prize of MYR 3,000 (about 670 euros).
Simon Song, President of Bosch Malaysia, considers the competition a reflection of the company and its founder. “Bosch has always strived to uphold our pioneering tradition. The competition reflects this as it allows us to share our core value of innovation with young Malaysians. Not only are we proud to provide a platform for creative expression, we are also offering the tools to bring these ideas to life,” he said.
Short videos of the students presenting their submissions can be found here.