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News | Industry 4.0 – connected for the future

Bosch presents assistance systems for industrial production at the Hannover Messe 

The APAS assistant carefully grasps the metal part and hands it to its colleague. APAS is not a Bosch associate, but rather a robot that is part of Industry 4.0. Bosch is showing the technology at the Hannover Messe until April 28. In the future, machines will play a greater role in supporting production workers. “Thanks to digital connectivity and production assistants, daily industrial work will become easier, more productive, and safer,” says Dr. Stefan Hartung, member of the board of management of Robert Bosch GmbH, whose areas of responsibility include the Industrial Technology business sector. Collaborative robots such as the Bosch APAS assistant are already being used by automotive suppliers, carmakers, and consumer goods manufacturers.

 

Connected Industry

 

Apart from the APAS assistant, Bosch is also exhibiting the APAS inspector in Hannover. The robot is able to detect whether the surface material of a work piece meets the necessary requirements. In this way, Bosch not only ensures consistently high levels of quality, it also allows workers to avoid tedious work steps. “Thanks to digital connectivity, many of the tasks what used to cost workers time can now be carried out quickly and simply. Industry 4.0 makes daily work in production much easier,” explains Stefan Aßmann, head of Connected Industry at Bosch, at a press conference ahead of the Hannover Messe.

Connected for more energy efficiency

Connectivity also helps make the working day easier: for instance, Bosch technology has connected more than 80 machines to one another at an Osram light manufacturing plant in Berlin. The Bosch Production Performance Manager (PPM) is at the heart of the Osram Ticket Manager. The system gathers machine data in real time and processes it further. What is more, employees can use an app to keep informed on the status of their machines at all times. This allows them to plan upcoming maintenance work or order replacement parts for machines more easily, and to monitor their machines more effectively.

Connectivity can also be used to optimize energy consumption. At its plant in Homburg, Germany, Bosch has reduced its energy costs by EUR 1.65 million per year thanks to Industry 4.0. To this end, all relevant machines have been connected to an energy platform that processes the data and presents it clearly. Thanks to pre-defined upper or lower limits, associates can immediately identify areas in which energy is unnecessarily consumed, or facilities that are underutilized. Bosch not only improves the energy efficiency of its own plants, it also offers its services to external customers. With intelligent connected solutions, Bosch can help its customers reduce their energy consumption by up to 25 percent.

More information in Industry 4.0 can be found here.